MAPP VITA Suite

Preventive
Maintenance (PM)

Automate Schedules. Track Assets. Eliminate Paper.

Streamline your entire maintenance operation. From auto-scheduling PMs based on machine runtime to managing spare parts and breakdown tickets—all in one digital platform.

Preventive Maintenance

Key Capabilities

Digital PM Schedules

Automated scheduling of preventive maintenance tasks based on time or usage (hours/cycles).

Calendar-based scheduling
Usage-based triggers (Run hours)
Cycle-count based triggers
Auto-email notifications
Drag-and-drop calendar
Overdue task alerts

Digital Checklists

Standardized maintenance checklists provided directly to technicians on mobile/tablets.

Step-by-step instructions
Photo/Video attachment
Mandatory value recording
Pass/Fail criteria
Digital signatures
Time tracking per task

Breakdown Management

Efficiently handle unplanned breakdowns with ticketing, assignment, and root cause analysis.

Quick ticket creation (QR code)
Auto-assignment to technicians
MTTR/MTBF calculation
Why-Why analysis (Root cause)
Breakdown history log
Downtime reason coding

Spare Parts & Inventory

Track spare parts consumption, inventory levels, and reorder points.

Spare part master list
Stock level tracking
Issue against work order
Min/Max reorder alerts
Vendor management
Cost usage analysis

Tool & Mold Management

Track the life and maintenance of dies, molds, fixtures, and tools.

Shot count tracking
Refurbishment alerts
Tool location tracking
Life cycle management
Tool history card
Preventive maintenance for tools

Why Digitize PM?

Higher Availability

Increase machine uptime by 15-30% with timely preventive care.

Technician Efficiency

Digital work orders and checklists reduce admin time by 50%.

Fewer Breakdowns

Catch issues early before they cause catastrophic failures.

Data Driven

Make replace/repair decisions based on accurate MTBF/MTTR data.

Maximize Your Asset Uptime

Get full visibility into maintenance performance and asset health.