MAPP ZEN Suite

IntegratedQuality Management 4.0

A unified suite of powerful quality tools. From engineering design to shop floor execution, MAPP ZEN connects every stage of your quality lifecycle.

Powerful Configurable Functionality

01

Auto Ballooning & FAI

Automate PDF drawing ballooning. Import data from CMMs and digital gages. Generate FAI reports in AS9102 and other formats. Cut hours of FAI time.

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PDF Auto Ballooning
First Article Inspection
AS9102 (Aerospace)
CMM Data Import
OCR Character Recognition
GD&T Symbol Support
Drawing Version Comparison
Export to Excel/PDF
02

PFMEA Software

Speed-up PFMEA creation with AIAG-VDA compliance. Structured workflow, automated risk priority calculation, and reusable failure libraries.

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AIAG-VDA Compliance
Risk Priority Number (RPN)
Action Priority (AP)
Failure Mode Libraries
Severity-Occurrence-Detection
Revision History
Control Plan Linkage
Structure Tree View
03

Process Flow Diagram (PFD)

Visual process mapping linked directly to your PFMEA and Control Plans. Drag-and-drop designer for complex manufacturing flows.

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Drag-and-Drop Designer
Visual Process Mapping
Standard Symbol Library
Link to PFMEA
Link to Control Plan
Export to PDF
Process Step Numbering
Sub-Process Support
04

Inspections & SPC

Automate data collection from CMMs, Vision Systems, and digital tools. Monitor processes with real-time SPC. Dramatically improve yield and reduce scrap.

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First Piece Inspections
In-Process Inspections
Frequency-Based Sampling
Automated CMM Data Import
Statistical Process Control
Run Chart, Histogram
Cp, Cpk, Pp, Ppk
Traceability
05

Control Plan

Live control plans synchronized with design and process changes. Ensure every critical characteristic is checked exactly as specified.

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Live Document Linking
Characteristic Management
Inspection Methods
Reaction Plans
Sample Size & Frequency
Pre-Launch & Production
Automated Versioning
Standard / Family Plans
06

Gage Management

Manage calibration schedules for thousands of gages. Transact gages between Tool Crib and Floor. Perform Gage R&R studies and ensure audit readiness.

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Gage Calibration
Gage Issue & Return
Gage Kits
Gage R&R Studies
Calibration Schedules
Vendor Management
Audit Trail
MSA Compliance
07

Incoming Quality / Receiving Inspection

Simplify incoming inspections. Verify critical component quality with data-driven lot-switching. Reduce inspection costs and eliminate unnecessary checks.

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Incoming Inspection Plans
Incoming First Articles
Sample Size Calculation
Intelligent Lot Switching
Record Measurement Data
CMM & Vision System Data
Manage Lot Certs
Generate NCRs and SCARs

Easy To Use

Designed for the shop floor with intuitive navigation. Training takes just hours, not days.

Lightning Fast

Engineered for speed. Generates complex reports and analyzes millions of data points in seconds.

Secure & Reliable

Enterprise-grade security with encrypted data storage and 99.9% uptime availability.